Radiation sterilisation is growing rapidly within medical technology due to its efficiency, reliability, and adaptability to sterilise a wide range of healthcare products. Unlike traditional methods like ethylene oxide (EO), which can leave residues, radiation sterilisation offers a clean, residue-free process suitable for delicate single-use devices, including syringes, implants, and surgical instruments. As the demand for sterilised medical devices continues to increase globally, radiation sterilisation meets industry needs for high throughput, precision, and safety. However, there are a few challenges companies must face when considering sterilising their devices using radiation.
Key Challenges in Radiation Sterilisation
- Supply Chain Dependence on Cobalt-60: Cobalt-60, the primary source for gamma sterilisation, faces challenges due to limited production sites and geopolitical constraints. Supply disruptions can impact the availability and cost-effectiveness of this sterilisation method. To address this, alternative modalities like electron-beam and X-ray sterilisation are being expanded as reliable backups and are increasingly favored for specific product types.
- Cost and Complexity of E-Beam and X-Ray Systems: While effective, e-beam and X-ray systems are costly to set up and require significant power and specialised infrastructure. However, advances in equipment design and government support for innovation in sterilisation technology have started making these methods more accessible and scalable.
- Regulatory and Safety Concerns: The high energy levels involved in radiation sterilisation pose unique safety and regulatory challenges. Facilities must adhere to stringent guidelines to prevent radiation exposure to workers and the public, requiring complex shielding and safety protocols.
Regulatory Compliance in Radiation Sterilisation
Facilities involved in radiation sterilisation must comply with international and national regulations to ensure safety and efficacy. Key regulations include standards set by the International Atomic Energy Agency (IAEA) and International Organisation for Standardisation (ISO 11137), which provide guidelines on validating and controlling radiation doses to ensure product sterility without compromising integrity. Additionally, the U.S. Food and Drug Administration (FDA)and European Medicines Agency (EMA) set regional standards to ensure that radiation-sterilised products meet specific quality and safety requirements.
In conclusion, while radiation sterilisation faces challenges related to supply, cost, and regulatory oversight, its advantages are driving its continued growth and adoption in the medical device industry. Efforts to diversify sterilisation methods and improve infrastructure are helping to mitigate these issues, ensuring a reliable supply of sterilised medical devices worldwide.
Reach out to Lisa (lisa.kamber@eumediq.eu) and find out more!